Case Studies

Elite F-35’s Protected from Florida’s Blistering Heat

Company:

United States Armed Forces

Location:

Yuma, Arizona

Market:

Military

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Challenge

For decades, uncovered aircraft sat exposed on flight lines at Air Force bases and Marine Corps Air Stations, bearing the full force of the elements. At Air Stations such as Yuma, Arizona, where temperatures routinely soar, aircraft and ground equipment are subjected to harsh, relentless, direct sunlight throughout the day. This prolonged exposure causes extreme heat buildup in cockpit canopies, interiors, and sensitive components, pushing temperatures to dangerous levels. As a result, pilots face unsafe and uncomfortable conditions upon entry, while critical systems, materials, and finishes suffer accelerated degradation. The intense thermal stress not only impacts immediate operational readiness but also contributes to increased maintenance requirements, reduced equipment lifespan, and higher overall costs. The Marine Corp needed an effective, reliable solution that would mitigate heat, protect personnel, and preserve equipment.

Solution

To address the need to mitigate extreme heat, protect personnel, and preserve critical equipment, the Air Station turned to Big Top to provide flight line sunshades. These structures significantly reduce temperatures, bringing canopy heat down from nearly 200°F to around 125°F and seat temperatures to under 100°F, improving safety and extending aircraft life. The project’s success quickly spread, and Big Top structures are now used at a number of bases including China Lake NAWS, Edwards AFB, Moody AFB, and Eglin AFB.

Big Top Benefits

  • Fast installation
  • All-weather durability
  • Clear-span design
  • Cost-effective
  • Improves safety and uptime

These structures significantly reduce temperatures, bringing canopy heat down from nearly 200°F to around 125°F and seat temperatures to under 100°F, improving safety and extending aircraft life.

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